Operator - Moulding Machine

VISWANATHAPURI (PO), KARUR-639002
Requirments :
  • Qualifications
    • High School Diploma or equivalent; Technical certification in moulding or plastics technology preferred. - Mechanical Engineering
    • Vocational training in rubber processing or plastics manufacturing. - Polymer Science
  • Languages
    • Tamil English
  • Required Experience
    • 0 - 3 Years
  • Relevent Experience
    • 0 - 2 Years
  • Age
    • 20 - 30
Description :
  • Operate and maintain moulding machines to produce high-quality automotive rubber components according to specifications and production schedules.
Responsibilities :
  • Operate moulding machines to produce automotive rubber components according to production schedules and quality standards.
  • Set up moulding machines by installing and adjusting moulds, dies, and fixtures to ensure proper alignment and functionality.
  • Load raw rubber materials into moulding machines, ensuring proper mixing, preheating, and material traceability.
  • Monitor moulding processes, including temperature, pressure, and cycle times, to ensure consistent product quality.
  • Perform visual inspections of moulded rubber components to identify defects such as flash, voids, and dimensional inaccuracies.
  • Measure dimensions of moulded rubber components using calipers, micrometers, and gauges to verify conformance to specifications.
  • Adjust machine settings and process parameters to optimize moulding cycles and minimize scrap rates.
  • Troubleshoot machine malfunctions and process deviations, implementing corrective actions to maintain production efficiency.
  • Perform routine maintenance on moulding machines, including cleaning, lubrication, and minor repairs.
  • Maintain accurate production records, including machine settings, material usage, and quality control results.
  • Adhere to safety protocols and procedures in the moulding area, including the use of personal protective equipment (PPE).
  • Collaborate with quality control personnel to address quality issues and implement corrective actions.
  • Participate in training programs to enhance skills and knowledge of moulding processes and equipment.
  • Assist in the development of standard operating procedures (SOPs) for moulding processes.
  • Communicate effectively with supervisors and coworkers to ensure smooth operation of the moulding department.
  • Ensure compliance with environmental regulations and waste management practices in the moulding area.
  • Support continuous improvement initiatives to optimize moulding processes and reduce costs.
  • Participate in team meetings to discuss production goals, quality issues, and safety concerns.
  • Maintain a clean and organized work area to promote safety and efficiency.
Technical Skills :
  • Moulding Machine Operation - Proficient in operating injection moulding machines, compression moulding machines, and transfer moulding machines used in automotive rubber component manufacturing.
  • Material Handling - Expertise in handling raw rubber materials, including mixing, preheating, and loading into moulding machines, ensuring material traceability and quality.
  • Process Monitoring - Skilled in monitoring moulding processes, including temperature, pressure, and cycle times, to ensure consistent product quality and adherence to specifications.
  • Quality Control - Knowledge of quality control procedures, including visual inspection, dimensional measurement, and functional testing of moulded rubber components.
  • Troubleshooting - Ability to troubleshoot machine malfunctions, identify process deviations, and implement corrective actions to minimize downtime and maintain production efficiency.
  • Tooling Maintenance - Understanding of mould tooling maintenance, including cleaning, lubrication, and minor repairs, to ensure proper functioning and longevity of tooling.
  • Safety Procedures - Adherence to safety protocols and procedures in the moulding area, including the use of personal protective equipment (PPE) and safe handling of machinery and materials.
  • Documentation - Accurate documentation of production data, including machine settings, material usage, and quality control results, to maintain production records and traceability.
  • Blueprint Reading - Ability to interpret blueprints and technical drawings to ensure accurate moulding of rubber components according to specifications.
  • Measurement Tools - Proficiency in using measurement tools such as calipers, micrometers, and gauges to verify the dimensions and tolerances of moulded rubber components.
Soft Skills :
  • Communication - Effectively communicates machine status and production updates to supervisors and colleagues, ensuring smooth workflow and quick resolution of issues.
  • Problem-Solving - Identifies and addresses issues with machine operation, material flow, or product quality, implementing solutions to minimize downtime and maintain production efficiency.
  • Time Management - Organizes tasks and prioritizes work to meet production schedules, ensuring efficient use of time and resources in the moulding process.
  • Stress Management - Maintains composure and focus under pressure, effectively managing stress during machine malfunctions or production delays to ensure timely resolution and minimal disruption.
  • Decision-Making - Seeks opportunities to enhance knowledge and skills in moulding machine operation, staying updated with new technologies and best practices to improve performance.