Supervisor - R&D - Material Testing (Metallurgy)

INDUSTRIAL AREA MIDC, TARSI VILLAGE, NAGPUR-441108
Qualifications :
  • Bachelor's Degree - Metallurgical Engineering or Materials Science
  • Master's Degree (Preferred) - Metallurgical Engineering or Materials Science
  • ASQ Certified Quality Engineer (CQE) (Preferred) - Quality Management
  • American Society for Metals (ASM) International Certification (Preferred) - Metallurgy
Description :
  • Supervises and conducts research and development activities related to material testing and analysis, focusing on metallurgical properties and performance of steel components in automotive applications.
  • Provides technical expertise and leadership in the evaluation and optimization of steel materials for fine blanking, precision machining, and other automotive manufacturing processes.
  • Collaborates with engineers and technicians to develop and implement material testing methodologies, ensuring compliance with industry standards and customer specifications.
Responsibilities :
  • Develops and implements material testing plans for new and existing steel components, including tensile testing, hardness testing, impact testing, and microstructural analysis.
  • Conducts failure analysis investigations to determine root causes of material defects or performance issues, preparing detailed reports with recommendations for corrective actions.
  • Supervises and mentors junior engineers and technicians in the execution of material testing protocols, ensuring accuracy, consistency, and adherence to safety regulations.
  • Collaborates with product design engineers to identify and select optimal steel grades and processing parameters for achieving desired mechanical properties and durability.
  • Maintains a comprehensive database of material testing data, ensuring traceability and accessibility for engineering teams.
  • Analyzes material test results using statistical methods and data visualization tools to identify trends and optimize material selection and processing parameters.
  • Stays abreast of advancements in metallurgical testing techniques and industry best practices, incorporating new technologies and methodologies into the R&D process.
  • Provides technical expertise and support to production teams regarding material properties, processing parameters, and potential issues related to steel component performance.
  • Develops and conducts training programs for engineers and technicians on metallurgical testing procedures and quality control methods.
  • Maintains laboratory equipment and instruments, ensuring calibration, accuracy, and compliance with safety regulations.
  • Collaborates with external testing laboratories and research institutions to access specialized equipment and expertise when required.
  • Prepares technical reports, presentations, and documentation related to material testing results, findings, and recommendations.
  • Presents research findings and technical reports at internal meetings and conferences, communicating technical information effectively to diverse audiences.
  • Participates in industry forums and workshops to stay current on evolving trends and best practices in metallurgical testing and automotive materials.
  • Identifies and assesses emerging material technologies and manufacturing processes, evaluating their potential applications and impact on automotive steel component performance.
Technical Skills :
  • Metallurgical Testing Techniques - Comprehensive knowledge and experience in conducting a wide range of metallurgical tests, including tensile testing, hardness testing, impact testing, fracture toughness testing, fatigue testing, and microstructural analysis.
  • Materials Characterization Techniques - Expertise in using various analytical techniques for material characterization, such as optical microscopy, scanning electron microscopy (SEM), X-ray diffraction (XRD), and chemical analysis.
  • Data Analysis and Interpretation - Proficiency in statistical analysis methods, data visualization tools, and interpretation of material test results to identify trends, anomalies, and potential areas for improvement.
  • Automotive Steel Material Specifications - Thorough understanding of common steel grades and their properties, including high-strength steels, low-alloy steels, and advanced high-strength steels used in automotive applications.
  • Fine Blanking and Precision Machining Processes - Knowledge of manufacturing processes used for producing automotive steel components, including fine blanking, precision machining, and other related processes.
  • Quality Management Systems - Familiarity with quality management systems, such as ISO 9001 and IATF 16949, and their application in material testing and quality assurance procedures.
  • Laboratory Equipment Operation - Experience in operating and maintaining laboratory equipment used for metallurgical testing, including tensile testing machines, hardness testers, impact testers, microscopes, and analytical instruments.
  • Technical Report Writing - Strong technical writing skills for preparing clear, concise, and informative reports documenting material test results, findings, and recommendations.
  • Communication and Collaboration - Excellent verbal and written communication skills for effectively communicating technical information to engineers, technicians, and other stakeholders.
  • Problem-Solving and Analytical Skills - Strong analytical and problem-solving abilities to identify root causes of material defects, performance issues, and develop effective solutions.
Soft Skills :
  • Communication - Clearly and concisely communicate technical information to engineers, technicians, and other stakeholders, ensuring understanding and collaboration.
  • Conflict Resolution - Effectively manage and resolve conflicts arising from technical disagreements or conflicting viewpoints within the R&D team, promoting collaboration and consensus.
  • Patience - Exhibit patience and understanding while working with junior engineers and technicians, providing guidance and support to facilitate their development.
  • Empathy - Show empathy and understanding towards team members, colleagues, and stakeholders, fostering a positive and supportive work environment.
  • Decision-Making - Make sound and informed decisions based on technical data, analysis, and industry best practices, considering potential risks and consequences.
  • Problem-Solving - Utilize analytical and critical thinking skills to identify and solve complex technical problems related to material testing and analysis.