Trainee - Machine Shop - Toolroom (Corporate Function)
GANAPATHY, COIMBATORE-641006
Requirments :
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Qualifications
- Diploma in Tool and Die Making - Tool and Die Making
- Bachelor's Degree in Mechanical Engineering - Mechanical Engineering
- ITI in Tool and Die Making - Tool and Die Making
- 10th - Vocational (Mechanical)
- 12th - Vocational (Tool & Die Making)
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Languages
- Tamil
- English
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Required Experience
- 0 - 1 Years
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Relevent Experience
- 0 - 1 Years
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Age
- 20 - 35
Description :
- This role is designed to equip individuals with the fundamental skills and knowledge necessary for a successful career in the machine shop, specifically within the toolroom department.
- The trainee will learn the intricacies of precision tool making, focusing on the design, fabrication, and maintenance of tooling used in high-precision manufacturing processes within the automotive steel components and fine blanking domain.
- This is a hands-on learning experience, providing a strong foundation for future specialization in tool design, tool maintenance, or other advanced machine shop operations.
Responsibilities :
- Assist experienced toolmakers in the fabrication and maintenance of precision tooling for various automotive steel components.
- Learn and practice basic machining operations on CNC and manual lathes, milling machines, and grinding machines.
- Study and understand tool design drawings and specifications.
- Perform basic tool geometry calculations and measurements.
- Learn the fundamentals of tool material selection and heat treatment processes.
- Participate in the assembly and disassembly of complex tools and dies.
- Assist in troubleshooting and resolving tool-related issues during production runs.
- Maintain a clean and organized work area in the toolroom.
- Follow all safety protocols and best practices in the machine shop environment.
- Maintain detailed records of tool modifications and maintenance activities.
- Attend scheduled training sessions and workshops on advanced machining techniques and industry standards.
- Collaborate with engineering and production teams to ensure tool designs meet the specific requirements of automotive components.
- Gain exposure to various quality control procedures related to tool making.
- Assist in the development of new tooling for innovative automotive steel component designs.
- Contribute to the continuous improvement initiatives within the toolroom.
Technical Skills :
- Machine Shop Fundamentals - A strong understanding of basic machining operations, including turning, milling, drilling, grinding, and reaming. Familiarity with different types of machine tools and their applications.
- Tool Design & Engineering - Ability to read and interpret tool design drawings and specifications. Basic knowledge of tool geometry, cutting tool materials, and tool wear mechanisms.
- CNC Machining - Practical experience in programming and operating CNC lathes and milling machines. Familiarity with G-code and M-code programming languages.
- Manual Machining - Proficient in using manual lathes, milling machines, and other hand-operated tools. Ability to perform precise measurements and adjustments.
- Tooling Materials and Heat Treatment - Knowledge of various tool materials used in automotive manufacturing, including high-speed steel, carbide, and ceramic. Understanding of heat treatment processes for enhancing tool life and performance.
- Tooling Inspection and Quality Control - Ability to use precision measuring instruments, such as calipers, micrometers, and gauge blocks. Understanding of tolerance limits and dimensional accuracy requirements for tooling.
- ISO/TS 16949 - Basic knowledge of ISO/TS 16949 standards related to quality management systems in the automotive industry.
Soft Skills :
- Communication - Effective communication with team members and supervisors, clearly conveying information regarding tool design, fabrication, and maintenance. Active listening to understand instructions and feedback.
- Problem-Solving - Troubleshooting tool-related issues during production and identifying solutions to maintain optimal tooling performance.
- Time Management - Managing time effectively to complete assigned tasks within deadlines and prioritize work based on production requirements.