Associate - Quality - Die casting

VALLAM VADAGAL, ORAGADAM, KANCHEEPURAM-602105
Requirments :
  • Qualifications
    • Bachelor's degree in Mechanical Engineering or related field. - Mechanical Engineering
    • Bachelor's degree in Metallurgical Engineering or Materials Science. - Metallurgical Engineering
    • Diploma or certification in Die Casting Technology. - Die Casting Technology
  • Languages
    • Tamil
    • English
  • Required Experience
    • 3 - 7 Years
  • Relevent Experience
    • 4 - 7 Years
  • Age
    • 20 - 30
Description :
  • As an Associate in Quality Die Casting, you will be responsible for ensuring the highest standards of quality in our die-cast components for the automotive industry. Your role involves implementing quality control procedures, conducting inspections, and analyzing data to identify areas for improvement. You will collaborate with cross-functional teams to resolve quality issues and maintain compliance with industry standards. Your contributions will directly impact the reliability and performance of our products, ensuring customer satisfaction and upholding our reputation for excellence in precision manufacturing.
Responsibilities :
  • Conduct thorough inspections of die-cast components to identify defects, dimensional inaccuracies, and surface imperfections.
  • Implement and maintain quality control procedures in accordance with industry standards and customer requirements.
  • Utilize precision measuring instruments, such as CMMs and optical comparators, to verify dimensional accuracy and compliance with specifications.
  • Perform material testing, including tensile strength, hardness, and chemical composition analysis, to ensure material integrity.
  • Analyze data using statistical process control (SPC) techniques to monitor process stability and identify areas for improvement.
  • Conduct root cause analysis of quality issues and implement corrective actions to prevent recurrence.
  • Collaborate with cross-functional teams, including engineering, production, and maintenance, to resolve quality problems and improve processes.
  • Develop and maintain quality documentation, including inspection reports, control plans, and standard operating procedures.
  • Participate in internal and external audits to ensure compliance with quality management system requirements (ISO 9001, IATF 16949).
  • Train production personnel on quality control procedures and best practices.
  • Monitor and maintain calibration of inspection equipment to ensure accuracy and reliability.
  • Evaluate supplier quality performance and work with suppliers to improve the quality of incoming materials.
  • Lead or participate in continuous improvement projects to enhance product quality and process efficiency.
  • Ensure adherence to safety regulations and promote a safe working environment within the quality control department.
  • Prepare and present quality reports to management, highlighting key performance indicators and areas for improvement.
  • Oversee the implementation of advanced quality planning (AQP) activities to ensure robust product development and launch.
  • Manage and resolve customer complaints related to quality issues in a timely and effective manner.
Technical Skills :
  • Die Casting Process Knowledge - Extensive knowledge of die casting processes, including aluminum and zinc alloys, to identify and resolve defects.
  • Quality Control Methodologies - Proficiency in quality control methodologies such as Statistical Process Control (SPC), Six Sigma, and Lean Manufacturing.
  • Inspection Techniques - Expertise in using inspection tools and techniques, including Coordinate Measuring Machines (CMM), optical comparators, and surface finish analyzers.
  • Root Cause Analysis - Strong skills in root cause analysis (RCA) using methodologies like 5-Why analysis, Ishikawa diagrams, and fault tree analysis.
  • GD&T Proficiency - In-depth understanding of Geometric Dimensioning and Tolerancing (GD&T) to interpret engineering drawings and specifications.
  • Material Testing - Experience in conducting material testing, including tensile strength, hardness, and chemical composition analysis.
  • Problem Solving - Ability to troubleshoot and resolve complex quality issues through systematic problem-solving techniques.
  • Process Optimization - Experience in process optimization to improve efficiency, reduce waste, and enhance product quality.
Soft Skills :
  • Communication - Effectively communicate quality issues and improvement opportunities to cross-functional teams and management, ensuring clear understanding and alignment.
  • Conflict Resolution - Address and resolve conflicts arising from quality discrepancies or differing opinions on corrective actions, promoting a collaborative approach to problem-solving.
  • Time Management - Effectively manage your time to prioritize inspection tasks, data analysis, and reporting requirements, ensuring timely completion of critical activities.
  • Decision-Making - Make informed decisions based on data analysis and quality control principles, ensuring that the decisions align with quality standards and customer requirements.
  • Problem-Solving - Apply systematic problem-solving techniques to identify and resolve complex quality issues, ensuring that the root causes are addressed and corrective actions are effective.