Incharge - Production
INDUSTRIAL AREA MIDC, TARSI VILLAGE, NAGPUR-441108
Qualifications :
- Bachelor's Degree - Mechanical Engineering
- Diploma - Mechanical Engineering
- Certification - ISO/TS 16949 (Quality Management System for Automotive Industry)
Description :
- Responsible for overseeing all aspects of production operations in the Automotive Steel Components, Fine Blanking, and Precision Machining department, ensuring efficient and high-quality output.
- Collaborate with design engineers to ensure manufacturing feasibility and optimize processes for component production.
- Implement and monitor production schedules, maintain production records, and analyze performance data to identify areas for improvement.
Responsibilities :
- Develop and implement production plans and schedules, ensuring adherence to timelines and production targets.
- Monitor production processes, identifying and resolving bottlenecks and operational issues to maintain optimal efficiency.
- Ensure compliance with quality standards and specifications, conducting inspections and implementing corrective actions as needed.
- Manage production resources, including equipment, tooling, and raw materials, optimizing utilization and minimizing waste.
- Train and supervise production team members, ensuring proper operation of machinery and adherence to safety protocols.
- Collaborate with engineering team on process improvements, tooling modifications, and new product introduction.
- Analyze production data, identifying trends and areas for optimization to enhance efficiency and quality.
- Maintain detailed production records and generate reports on performance, yields, and quality metrics.
- Implement and maintain a safe working environment, enforcing safety procedures and protocols.
- Monitor equipment performance and conduct preventive maintenance schedules to minimize downtime and ensure reliability.
- Collaborate with procurement team on material sourcing and inventory management to ensure timely supply of raw materials.
- Work closely with quality assurance department to address any non-conforming parts and ensure adherence to customer specifications.
- Analyze and interpret production data, identifying trends and opportunities for process improvements.
- Develop and implement solutions to improve production efficiency, minimize waste, and optimize resource utilization.
- Stay informed about industry best practices and emerging technologies in automotive manufacturing.
Technical Skills :
- CAD/CAM Systems - Proficiency in CAD/CAM software for creating and modifying product designs, generating manufacturing instructions, and simulating production processes.
- CNC Machining - Expertise in CNC machining operations, including setup, programming, and operation of CNC milling and turning machines for precision component fabrication.
- Fine Blanking Process - Understanding of fine blanking technology, including tooling, material handling, and process optimization for producing high-precision, burr-free components.
- Metrology and Inspection - Ability to use measuring instruments and inspection techniques to verify component dimensions, tolerances, and surface finish to ensure quality standards.
- Lean Manufacturing Principles - Knowledge and application of Lean manufacturing principles, including value stream mapping, waste reduction, and continuous improvement, to optimize production efficiency.
- ISO/TS 16949 Standards - In-depth knowledge of ISO/TS 16949 standards for quality management systems in the automotive industry, ensuring compliance with regulations and customer requirements.
- Troubleshooting and Problem Solving - Ability to diagnose and resolve production issues, identify root causes, and implement corrective actions to prevent recurrence.
- Production Planning and Scheduling - Expertise in planning and scheduling production activities, considering resource availability, production lead times, and customer deadlines.
- Material Handling and Inventory Management - Knowledge of material handling principles and inventory management techniques to ensure efficient flow of materials through the production process.
Soft Skills :
- Communication - Effectively communicate production plans, progress updates, and issues to team members, supervisors, and other departments, ensuring clarity and understanding.
- Problem-Solving - Analyze production issues, identify root causes, develop and implement solutions, and monitor effectiveness to ensure long-term resolution.
- Decision-Making - Make informed decisions regarding production processes, resource allocation, and problem resolution, considering potential impacts on quality, efficiency, and safety.
- Time Management - Prioritize tasks, manage deadlines, and effectively allocate time to ensure efficient completion of production goals within established timelines.
- Stress Management - Maintain composure and focus under pressure, manage stressful situations, and effectively respond to unforeseen challenges in production operations.
- Patience - Maintain a calm and patient demeanor when addressing production issues, training team members, and working through complex problem-solving situations.